PTT-Series Torque Analyzer – FAQ & User Guide

The Mountz TorqueMate PTT-Series Torque Analyzer is a portable, hand-held torque analyzer designed for torque measurement, torque calibration, joint testing, auditing, and force measurement applications. The PTT works with compatible Mountz torque and force sensors, providing a flexible solution for quality control, calibration laboratories, and production environments. The analyzer helps manufacturers document torque data, verify tool performance, and support ISO and SPC quality programs.

Quick Answer

The TorqueMate PTT-Series Torque Analyzer is a portable torque measurement and documentation system that works with Mountz torque and force sensors. It is used to test, calibrate, audit, and verify torque tools while collecting data for quality control and process improvement programs.

Who This Is For

Quality engineers and quality assurance teams
Calibration technicians and metrology laboratories
Manufacturing and process engineers
Assembly and production teams
Companies implementing ISO 9001 quality programs
Facilities performing in-house tool verification and calibration
Aerospace, automotive, electronics, medical device, and industrial manufacturers

When Should You Use This?

Use the PTT-Series when:

Torque tools require routine verification or calibration
Torque data must be documented and stored
Joint testing is required
Torque auditing is part of the quality process
Hand tools, torque wrenches, or power tools need testing
Force measurement capabilities are required
Statistical process control (SPC) documentation is important

When Should You NOT Use This?

Do not use the PTT-Series when:

A simple torque verification device is sufficient
No torque or force sensor is available
The application does not require documentation, auditing, or data collection
A built-in transducer analyzer is preferred over a sensor-based system

How the PTT-Series Works

The PTT-Series connects to compatible Mountz torque and force sensors to measure and record test results.

The analyzer:

Measures torque and force values
Verifies tool performance
Stores test results
Supports torque calibration and auditing
Creates documentation for quality programs
Downloads readings to a PC through a USB connection
Provides graphing and analysis capabilities through associated software

Result:

Improved quality control
Faster torque verification
Better documentation and traceability
Enhanced process monitoring
Increased confidence in tool performance

Core Features

Portable hand-held design
Compatible with Mountz torque and force sensors
ARCII auto-recognition technology
EZ-Plug & Play sensor connectivity
Six operating modes
Stores up to 5,000 data points
USB interface for downloading readings
Real-time clock for time-stamped readings
Go / No Go LED indicators
Tool Test operation
Real-time graphing using PC software
Rechargeable Li-ion battery

Configuration Options

Torque & Force Sensor Compatibility

The PTT-Series operates with compatible Mountz torque and force sensors.

ARCII technology automatically recognizes connected sensors and loads sensor calibration information.

Operating Modes

The PTT offers six operating modes:

Track
Peak
First Peak
Audit
Spindle Audit
Torque + Angle

Measurement Units

Torque units include:

ozf.in
lbf.in
lbf.ft
cN·m
N·m
kgf·m
kgf·cm

Force units include:

Available Models (PTT-Series Torque Analyzers)

PTT-2000

Portable hand-held torque analyzer
Compatible with Mountz torque and force sensors
Supports torque, force, and torque-angle measurement applications
Stores up to 5,000 readings
USB connectivity for exporting data
Built-in rechargeable Li-ion battery

The PTT-Series product line is centered around the PTT-2000 analyzer platform.

Setup & Adjustment

Connect the appropriate Mountz torque or force sensor
Power on the analyzer
Select the desired operating mode
Configure test limits if required
Perform torque or force testing
Save or export readings as needed

The analyzer automatically recognizes compatible ARCII sensors when connected.

Can It Be Used with Torque & Force Sensors?

Yes.

The PTT-Series was designed to operate with compatible Mountz sensors, including:

Torque sensors
Force sensors
Torque and angle sensors
Rotary torque sensors

When used with compatible torque and angle sensors, the analyzer can display torque and angle data simultaneously.

Decision Guide

PTT-Series vs LTT-Series

Use the PTT-Series when:

A portable sensor-based analyzer is required
Torque and force measurement are both needed
Data collection and documentation are priorities
Multiple sensor types will be used

Consider the LTT-Series when:

A built-in transducer is desired in addition to sensor capability
Calibration laboratory applications require a wider range of testing configurations
Additional analyzer functionality is needed

Use Cases (Real-World Examples)

1. Quality Auditing

Problem: Torque tools must be verified and documented for quality compliance.

Solution: The PTT stores readings and provides downloadable records for documentation.

2. Joint Testing

Problem: Engineers need to evaluate fastening performance on actual assemblies.

Solution: The analyzer captures torque data for auditing and process evaluation.

3. Calibration Verification

Problem: Tools require verification between calibration intervals.

Solution: The PTT provides quick testing and validation using compatible sensors.

4. SPC Documentation

Problem: Quality programs require stored measurement data.

Solution: The analyzer captures readings that can be exported for analysis and reporting.

Troubleshooting

Issue 1: Sensor not recognized

Cause: Incorrect cable connection or incompatible sensor.

Solution: Verify sensor compatibility and cable connections.

Issue 2: Inconsistent readings

Cause: Improper setup or sensor issues.

Solution: Verify setup and inspect sensor connections.

Issue 3: Data cannot be downloaded

Cause: USB connection or software configuration issue.

Solution: Verify software installation and USB connectivity.

Issue 4: Tool fails testing

Cause: Tool may require adjustment or calibration.

Solution: Verify tool settings and perform calibration as needed.

Calibration & Standards

Supports ISO 9001 documentation requirements
Designed for torque calibration, verification, auditing, and documentation applications
System accuracy:
- ±0.5% of reading from 20% to 100% of full scale
- ±1% of reading from 10% to 20% of full scale