Quick Answer
The TorqueMate PTT-Series Torque Analyzer is a portable torque measurement and documentation system that works with Mountz torque and force sensors. It is used to test, calibrate, audit, and verify torque tools while collecting data for quality control and process improvement programs.
Who This Is For
- Quality engineers and quality assurance teams
- Calibration technicians and metrology laboratories
- Manufacturing and process engineers
- Assembly and production teams
- Companies implementing ISO 9001 quality programs
- Facilities performing in-house tool verification and calibration
- Aerospace, automotive, electronics, medical device, and industrial manufacturers
When Should You Use This?
Use the PTT-Series when:
- Torque tools require routine verification or calibration
- Torque data must be documented and stored
- Joint testing is required
- Torque auditing is part of the quality process
- Hand tools, torque wrenches, or power tools need testing
- Force measurement capabilities are required
- Statistical process control (SPC) documentation is important
When Should You NOT Use This?
Do not use the PTT-Series when:
- A simple torque verification device is sufficient
- No torque or force sensor is available
- The application does not require documentation, auditing, or data collection
- A built-in transducer analyzer is preferred over a sensor-based system
How the PTT-Series Works
The PTT-Series connects to compatible Mountz torque and force sensors to measure and record test results.
The analyzer:
- Measures torque and force values
- Verifies tool performance
- Stores test results
- Supports torque calibration and auditing
- Creates documentation for quality programs
- Downloads readings to a PC through a USB connection
- Provides graphing and analysis capabilities through associated software
Result:
- Improved quality control
- Faster torque verification
- Better documentation and traceability
- Enhanced process monitoring
- Increased confidence in tool performance
Core Features
- Portable hand-held design
- Compatible with Mountz torque and force sensors
- ARCII auto-recognition technology
- EZ-Plug & Play sensor connectivity
- Six operating modes
- Stores up to 5,000 data points
- USB interface for downloading readings
- Real-time clock for time-stamped readings
- Go / No Go LED indicators
- Tool Test operation
- Real-time graphing using PC software
- Rechargeable Li-ion battery
Configuration Options
Torque & Force Sensor Compatibility
The PTT-Series operates with compatible Mountz torque and force sensors. ARCII technology automatically recognizes connected sensors and loads sensor calibration information.
Operating Modes
The PTT offers six operating modes:
- Track
- Peak
- First Peak
- Audit
- Spindle Audit
- Torque + Angle
Measurement Units
Torque units include:
- ozf.in
- lbf.in
- lbf.ft
- cN·m
- N·m
- kgf·m
- kgf·cm
Force Units:
- lbf
- kN
PTT-Series Model
The TorqueMate PTT-Series is centered around the PTT-2000, a portable torque analyzer designed to operate with compatible Mountz torque, torque and angle, rotary torque, and force sensors. Rather than selecting different analyzer models, users expand measurement capabilities by connecting the appropriate external sensor for their application.
Model Selection Guide
Need a portable analyzer for production or field use?
Choose:
- PTT-2000
Its compact handheld design makes it well suited for production verification, quality audits, calibration activities, and field service applications.
Need to measure multiple torque ranges?
Choose:
- PTT-2000 with compatible Mountz torque sensors
The analyzer automatically recognizes compatible sensors using ARCII technology, allowing one analyzer to support a wide variety of torque ranges without changing analyzers.
Need torque and angle measurement?
Choose:
- PTT-2000 with compatible RTSX-A Torque & Angle Sensors
When paired with compatible torque and angle sensors, the analyzer displays torque and angle simultaneously for advanced testing applications.
Need force measurement?
Choose:
- PTT-2000 with compatible Mountz force sensors
The analyzer supports force measurement using the appropriate external sensor.
Need future flexibility?
Choose:
- PTT-2000
Because measurement capability is determined by the connected sensor, the analyzer can easily adapt to new applications without replacing the analyzer.
PTT-Series Model Information
| Model | Item Number | Measurement Capability | Data Storage | Connectivity |
|---|---|---|---|---|
| PTT-2000 | 072999 | Torque, torque & angle, and force measurement with compatible Mountz sensors | Up to 5,000 readings | USB |
Compatible External Sensors
The PTT-Series supports a wide variety of compatible Mountz sensors, allowing a single analyzer to be used across multiple torque testing, calibration, and verification applications.
Compatible sensors include:
- BMX Static Torque Sensors
- RTSX Rotary Torque Sensors
- RTSX-A Rotary Torque & Angle Sensors
- BLRTSX Rotary Torque Sensors
- MTX Torque Sensors
- Force Sensors
ARCII auto-recognition technology automatically detects compatible sensors and loads the appropriate calibration information, helping simplify setup and reduce operator error.
Which PTT-Series Configuration Should I Select?
Start with these questions:
- Will torque, force, or both be measured?
- What torque range is required?
- Will torque and angle measurements be needed?
- Is portability important?
- Will the analyzer be used for calibration, auditing, production verification, or quality control?
- Will multiple sensor types be used?
- Is downloading measurement data to a PC required?
- Will future expansion with additional sensors be beneficial?
The answers to these questions will help determine the appropriate PTT-Series configuration for your application.
Setup & Adjustment
To begin using the PTT-Series:
- Connect the appropriate Mountz torque or force sensor.
- Power on the analyzer.
- Allow ARCII technology to automatically recognize the connected sensor.
- Select the desired operating mode.
- Configure test limits if required.
- Perform torque or force testing.
- Save readings or export measurement data through the USB interface.
The analyzer automatically recognizes compatible ARCII sensors when connected.
Can It Be Used with Torque & Force Sensors?
Yes.
The PTT-Series is designed to operate with compatible Mountz reaction torque sensors, rotary torque sensors, torque and angle sensors, and force sensors. When used with compatible torque and angle sensors, the analyzer displays torque and angle simultaneously. ARCII technology automatically recognizes connected sensors and loads the appropriate calibration information, allowing the analyzer to quickly adapt to different testing applications.
Use Cases (Real-World Examples)
1. Quality Auditing
Problem: Torque tools must be verified and documented for quality compliance.
Solution: The PTT stores readings and provides downloadable records for documentation.
2. Joint Testing
Problem: Engineers need to evaluate fastening performance on actual assemblies.
Solution: The analyzer captures torque data for auditing and process evaluation.
3. Calibration Verification
Problem: Tools require verification between calibration intervals.
Solution: The PTT provides quick testing and validation using compatible sensors.
4. SPC Documentation
Problem: Quality programs require stored measurement data.
Solution: The analyzer captures readings that can be exported for analysis and reporting.
Troubleshooting
Issue 1: Sensor not recognized
Cause: Incorrect cable connection or incompatible sensor.
Solution: Verify sensor compatibility and cable connections.
Issue 2: Inconsistent readings
Cause: Improper setup or sensor issues.
Solution: Verify setup and inspect sensor connections.
Issue 3: Data cannot be downloaded
Cause: USB connection or software configuration issue.
Solution: Verify software installation and USB connectivity.
Issue 4: Tool fails testing
Cause: Tool may require adjustment or calibration.
Solution: Verify tool settings and perform calibration as needed.
Calibration & Standards
- Supports ISO 9001 documentation requirements
- Designed for torque calibration, verification, auditing, and documentation applications
- System accuracy:
- ±0.5% of reading from 20% to 100% of full scale
- ±1% of reading from 10% to 20% of full scale
Integration / Advanced Notes
- ARCII auto-recognition technology
- USB interface for PC connectivity
- Real-time graphing capabilities
- Stores up to 5,000 readings
- Supports torque, force, and torque-angle applications
- Compatible with Mountz torque and force sensors
- Simultaneous torque and angle display with compatible sensors
- Statistical analysis tools available through associated software
Media & Supporting Content
Related Articles / Content
- Mountz Torque Measurement Digital Catalog
- Mountz Torque Analyzers & Sensors Bang Sheet
- Maintaining Precision in Torque Tools: A Comprehensive Guide
- Guide: Enhancing Fastening Strategies: Leveraging Torque and Angle Sensors for Improved Results
- Guide: Torque Tool Calibration Frequency: Staying Ahead of Maintenance Intervals
- Mastering Torque: A Comprehensive 10-Step Guide to Achieving Precision Control
- Whitepaper: Understanding Calibration Certificates in Torque Measurement
- Enhancing Quality Control and Minimizing Rejections through Torque Measurement Across Three Assembly Facets
- Webinar: How to Identify When a Torque Tool is Drifting Out of Calibration
- Webinar: How to Calibrate a Torque Wrench and Screwdriver
Need Help?
- Contact Applications Engineering for setup guidance
- Speak with Sales for product selection
- Call us:
- North America:(408) 850-9978
- International: +44 1428 741756
M-F 6am - 5pm PST
