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LTT-Series Torque Analyzer – FAQ & User Guide

The Mountz TorqueLab LTT-Series Torque Analyzer is a torque testing and documentation system designed for calibrating, testing, auditing, and verifying the performance of hand torque tools and power tools. The LTT features a built-in transducer and can connect to compatible Mountz torque sensors, providing flexibility for a wide range of torque measurement applications. It is commonly used by calibration laboratories, quality departments, manufacturing facilities, and metrology professionals.

 Quick Answer

The LTT-Series Torque Analyzer is used to calibrate, test, audit, and verify torque tools. It combines a built-in transducer with the ability to connect external Mountz torque sensors, making it suitable for a wide range of torque measurement and documentation applications.


Who This Is For

  • Quality engineers and quality assurance teams
  • Calibration technicians and metrology laboratories
  • Manufacturing and process engineers
  • Assembly and production teams
  • Companies implementing torque verification programs
  • Facilities performing in-house tool calibration
  • Aerospace, automotive, electronics, medical device, and industrial manufacturers

When Should You Use This?

Use the LTT-Series when:

  • Torque tools require routine calibration or verification
  • Tool performance must be documented and tracked
  • Hand tools and power tools need to be tested
  • External torque sensors are required
  • Torque auditing is part of the quality process
  • Tool settings need to be adjusted and validated
  • Statistical data collection is important for quality control programs

When Should You NOT Use This?

Do not use the LTT-Series when:

  • Impact tools are being tested
  • A simple verification device is sufficient for the application
  • The application does not require calibration, auditing, or documentation capabilities

For basic torque verification applications, other Mountz testing solutions may be more appropriate.


How the LTT-Series Works

The LTT-Series measures torque using either its built-in transducer or compatible Mountz torque sensors.

The analyzer:

  • Measures torque values
  • Verifies tool performance
  • Assists with tool calibration and adjustment
  • Stores torque readings
  • Supports torque auditing and verification programs
  • Downloads data to a PC through a USB connection
  • Provides real-time graphing through associated software

Result:

  • Improved quality control
  • Faster tool verification
  • Better calibration management
  • Improved documentation and traceability
  • Increased confidence in torque tool performance

Core Features

  • Built-in transducer
  • Compatible with Mountz torque sensors
  • ARCII auto-recognition technology
  • USB interface for downloading readings
  • Stores up to 5,000 data points
  • Real-time clock for time stamping readings
  • Go / No Go LED indicators
  • Built-in Tool Test operation
  • Real-time graphing through PC software
  • Rechargeable Li-Ion battery
  • Torque and angle measurement capability when used with compatible sensors

Configuration Options

Built-In Transducer

Each LTT model includes a built-in transducer within its specified torque range.

External Torque Sensors

The LTT can connect to compatible Mountz reaction and rotary torque sensors, including torque and angle sensors. ARCII technology automatically recognizes connected sensors.

Operation Modes

The LTT offers six operation modes:

  • Track
  • Peak
  • First Peak
  • Audit
  • Spindle Audit
  • Torque + Angle

Software Programs

The LTT supports:

  • Torque Meter Interface Program
  • Torque Meter Bootloader
  • Excel Add-In for real-time data collection

Available Models (LTT-Series Torque Analyzers)

LTT10i

  • Torque Range: 1–10 lbf.in
  • Drive Size: 1/4" Female Square

LTT25i

  • Torque Range: 2.5–25 lbf.in
  • Drive Size: 1/4" Female Square

LTT50i

  • Torque Range: 5–50 lbf.in
  • Drive Size: 1/4" Female Square

LTT100i

  • Torque Range: 10–100 lbf.in
  • Drive Size: 1/4" Female Square

LTT250i

  • Torque Range: 25–250 lbf.in
  • Drive Size: 1/4" Female Square

LTT50F

  • Torque Range: 5–50 lbf.ft
  • Drive Size: 3/8" Female Square

LTT100F

  • Torque Range: 10–100 lbf.ft
  • Drive Size: 1/2" Female Square

LTT250F

  • Torque Range: 25–250 lbf.ft
  • Drive Size: 1/2" Female Square

Setup & Adjustment

  • Charge the analyzer before use
  • Install the appropriate rundown adapter when testing power tools
  • Connect the tool or sensor
  • Select the desired operation mode
  • Perform calibration, testing, or verification activities
  • Save or export measurement results

A rundown adapter is included with the LTT for testing and calibrating power tools.


Can It Be Used with External Torque Sensors?

Yes.

The LTT-Series is designed to operate with compatible Mountz torque sensors, including:

  • Reaction torque sensors
  • Rotary torque sensors
  • Torque and angle sensors
  • Force sensors

ARCII technology automatically recognizes connected sensors and loads the appropriate calibration information.


Decision Guide

LTT-Series vs EZ-TorQ III

Use the LTT-Series when:

  • External torque sensors are required
  • Multiple torque ranges need to be covered
  • Torque and angle measurement is needed
  • Advanced testing and auditing capabilities are required
  • Calibration laboratories need greater flexibility

Consider the EZ-TorQ III when:

  • A portable analyzer with a built-in transducer is sufficient
  • External sensors are not required
  • Routine verification is the primary application

Use Cases (Real-World Examples)

1. Calibration Laboratory

Problem: Multiple torque tools require calibration across a wide range of torque values.

Solution: The LTT can use external torque sensors to support multiple torque ranges.

2. Production Tool Verification

Problem: Assembly tools require regular validation between calibration intervals.

Solution: The LTT provides quick verification and auditing capabilities.

3. Quality Control Programs

Problem: Torque data must be documented and reviewed.

Solution: The analyzer stores readings and exports data for reporting and analysis.

4. Tool Testing & Adjustment

Problem: Torque tools require setup and adjustment before use.

Solution: The LTT allows operators to measure and adjust tool settings accurately.


Troubleshooting

Issue 1: Sensor not recognized

Cause: Incorrect cable connection or incompatible sensor.

Solution: Verify sensor compatibility and cable connections.

Issue 2: Inconsistent readings

Cause: Improper setup, worn-down adapters, or sensor issues.

Solution: Verify setup and inspect accessories.

Issue 3: Data not downloading

Cause: USB connection or software configuration issue.

Solution: Verify software installation and USB connectivity.

Issue 4: Tool fails audit testing

Cause: Tool may require adjustment or calibration.

Solution: Verify tool settings and perform calibration as needed.


Calibration & Standards

  • Supplied with ISO 17025 Certification of Calibration
  • Accuracy:
    • ±0.5% of reading from 20% to 100% of full scale
    • ±1% of reading from 10% to 20% of full scale
  • Designed for calibration, testing, auditing, and verification applications

Integration / Advanced Notes

  • ARCII sensor auto-recognition technology
  • USB interface for PC connectivity
  • Real-time graphing capabilities
  • Stores up to 5,000 readings
  • Excel Add-In for real-time data collection
  • Compatible with torque, force, rotary, and torque-angle sensors
  • Torque and angle displayed simultaneously when used with compatible sensors

Media & Supporting Content

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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