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LTS-Series Linear Torque Arms – FAQ & User Guide

LTS-Series linear torque arms are tool support systems designed to support assembly tools and absorb torque reaction from power tools in production environments. The linear arm design provides controlled movement along a fixed path, helping maintain consistent tool positioning and perpendicular alignment during repetitive fastening tasks.

 

Quick Answer

LTS-Series torque arms support assembly tools and absorb torque reaction, using a linear arm design to provide controlled movement, improved ergonomics, and consistent positioning.


Who This Is For

  • Manufacturing & process engineers
  • Assembly operators
  • Ergonomics and safety teams
  • Quality engineers
  • Automotive, aerospace, electronics, and general manufacturing
  • CX and Sales teams supporting assembly tools

When Should You Use This?

Use LTS-Series torque arms when:

  • Torque reaction from power tools needs to be managed
  • Applications require consistent, straight-line tool movement
  • Maintaining perpendicular alignment to the fastener is critical
  • Operator ergonomics is a concern
  • Workstations involve repetitive fastening in a fixed plane

When Should You NOT Use This?

Do not use LTS-Series if:

  • Tool support is not required
  • Multi-directional positioning is required → use ATS-Series
  • Extended reach is the priority → use CTA-Series
  • Vertical tool balancing is the primary requirement

How LTS-Series Torque Arms Work

LTS-Series torque arms support assembly tools through a linear motion system:

  • Tool is mounted to the arm
  • Arm absorbs torque reaction generated during fastening
  • Linear sliding mechanism allows movement along a fixed path
  • Arm helps maintain perpendicular alignment to the fastener
  • Operator guides the tool with supported movement

Result:
Improved ergonomics, reduced operator fatigue, and more consistent fastening alignment


Core Features

  • Linear arm design for controlled, straight-line movement
  • Absorbs torque reaction from power tools
  • Maintains perpendicular tool alignment
  • Helps reduce side load and cross-threading
  • Designed for production environments

Configuration Options

  • Linear travel range based on model selection
  • Workstation mounting configurations (bench, rail, or wall dependent)
  • Tool mounting compatibility (holder/clamp dependent)

    Available Models (LTS-Series Linear Torque Arms)

    • LTS-15 – Part #260604
      • 15 N·m (11 lbf.ft)
      • Reach: 12.7"–30.6"
    • LTS-25 – Part #260605
      • 25 N·m (18.4 lbf.ft)
      • Reach: 17.8"–39.1"
    • LTS-40 – Part #260606
      • 40 N·m (29.5 lbf.ft)
      • Reach: 20.8"–39.1"
    • LTS-80 – Part #260607
      • 80 N·m (59 lbf.ft)
      • Reach: 19.5"–43.8"

    Setup & Adjustment

    1. Mount torque arm to workstation, wall, or rail system
    2. Attach tool using appropriate holder or clamp
    3. Adjust arm position within available travel range
    4. Position arm to maintain perpendicular alignment
    5. Verify smooth movement and proper support

    Can It Be Adjusted Later?

    Yes:

    • Linear positioning can be adjusted
    • Travel range can be adjusted within the system
    • Tool mounting can be changed

    Decision Guide

    LTS-Series vs Other Torque Arm Options

    Use LTS-Series when:

    • Straight-line, repeatable motion is required
    • Maintaining perpendicular alignment is critical
    • Torque reaction needs to be managed
    • Ergonomics is a priority

    Consider other options when:

    • Multi-directional articulation is needed → ATS-Series
    • Extended reach is required → CTA-Series
    • Tool balancing is needed instead of support

    Use Cases (Real-World Examples)

    1. Assembly Line Fastening
    Problem: Inconsistent tool angle causes fastening issues
    Solution: Linear arm maintains consistent perpendicular alignment

    2. Electronics Manufacturing
    Problem: Cross-threading caused by side load
    Solution: Torque arm helps maintain alignment and reduce side load

    3. Production Workstations
    Problem: Operator fatigue from managing tool reaction forces
    Solution: Arm absorbs torque reaction and supports tool movement


    Troubleshooting

    Issue 1: Arm movement is not smooth
    Cause: Improper setup or obstruction in movement path
    Solution: Verify installation and clear movement path

    Issue 2: Tool not aligned with fastener
    Cause: Arm positioning not set correctly
    Solution: Adjust arm to maintain perpendicular alignment

    Issue 3: Limited travel range
    Cause: Arm not positioned within full travel range
    Solution: Reposition arm within available range


    Calibration & Standards

    • No calibration required
    • Inspect periodically for wear and function
    • Follow internal safety and workstation guidelines

    Integration / Advanced Notes

    • Mechanical system only
    • No electronics
    • No data capture or traceability
    • Designed for use with electric and pneumatic assembly tools

    Media & Supporting Content