LTS-Series Linear Torque Arms

Quick Answer

LTS-Series torque arms support assembly tools and absorb torque reaction, using a linear arm design to provide controlled movement, improved ergonomics, and consistent positioning.

Who This Is For

Manufacturing engineers
Process engineers
Quality engineers
Assembly operators
Ergonomics and safety teams
Automotive, aerospace, electronics, and general manufacturing facilities

When Should You Use This?

Use LTS-Series torque arms when:

Torque reaction from power tools needs to be managed
Applications require consistent, straight-line tool movement
Maintaining perpendicular alignment to the fastener is critical
Operator ergonomics is a concern
Workstations involve repetitive fastening in a fixed plane

When Should You NOT Use This?

Do not use LTS-Series if:

Tool support is not required
Multi-directional positioning is required → use ATS-Series
Extended reach is the priority → use CTA-Series
Vertical tool balancing is the primary requirement

How LTS-Series Torque Arms Work

LTS-Series torque arms support assembly tools through a linear motion system:

Tool is mounted to the arm
Arm absorbs torque reaction generated during fastening
Linear sliding mechanism allows movement along a fixed path
Arm helps maintain perpendicular alignment to the fastener
Operator guides the tool with supported movement

Result: Improved ergonomics, reduced operator fatigue, and more consistent fastening alignment

Core Features

Linear arm design for controlled, straight-line movement
Absorbs torque reaction from electric and pneumatic assembly tools
Maintains perpendicular tool alignment throughout the fastening cycle
Helps reduce side loading and cross-threading
Compact design for production workstations
Smooth vertical movement for improved operator ergonomics
Includes integrated tool balancer(s), depending on model

Configuration Options

Linear travel based on model selection
Bench, wall, and rail mounting options
Compatible with a variety of tool holders and clamps
Tool clamp can be configured for in-line, pistol grip, and right-angle power tools

Available Models (LTS-Series Linear Torque Arms)

The LTS-Series is available in multiple torque capacities and travel ranges to support ergonomic fastening applications requiring precise linear movement. Each model is designed to absorb torque reaction while maintaining perpendicular tool alignment and improving operator comfort.

LTS-Series Model Chart

Model	Item Number	Max Torque	Clamp Diameter	Height	Arm Reach (Min–Max)	Max Tool Weight
LTS-15	260604	11 lbf.ft (15 N·m)	1"–1¾"	30.6"	12.7"–19.7"	2.9 lbs
LTS-25	260605	18.4 lbf.ft (25 N·m)	1"–2¼"	39.1"	17.8"–30.6"	5.5 lbs
LTS-40	260606	29.5 lbf.ft (40 N·m)	1"–2¼"	39.1"	20.8"–32.9"	7.7 lbs
LTS-80	260607	59 lbf.ft (80 N·m)	1"–2¼"	43.8"	19.5"–31.5"	12 lbs

Model Selection Guide

If you need...	Recommended Model
Low-torque precision assembly	LTS-15
Light-duty assembly tools	LTS-25
Medium-duty production tools	LTS-40
High-torque assembly tools	LTS-80
Compact workstations	LTS-15 or LTS-25
Longer vertical travel	LTS-40 or LTS-80

Compatibility Notes

Compatible with electric and pneumatic assembly tools.
Tool clamp orientation can be configured for in-line, pistol grip, and right-angle tools.
Mountable to workbenches, walls, or rail systems using the appropriate mounting hardware.
Each LTS model includes the appropriate tool balancer(s) for its intended application. LTS-15, LTS-25, and LTS-80 include two balancers, while the LTS-40 includes one medium-sized balancer optimized for 40 N·m applications.

Construction

Steel column with a polished chrome finish.
Tool balancers feature aluminum housings, braided cables, adjustable spring tension, and integrated locking mechanisms.
LTS-15 features an industrial-grade thermoplastic support slider with integrated steel bearings for lower-torque applications.
LTS-15 linear arm is manufactured from 7000-series aluminum with polished chrome steel sliding rods and thermoplastic-housed steel bearings.
LTS-25, LTS-40, and LTS-80 feature aluminum support sliders with steel bearings for smooth, long-lasting vertical movement.
LTS-25, LTS-40, and LTS-80 linear arms are manufactured from 7000-series aluminum with polished chrome steel sliding rods and steel bearings.

Setup & Adjustment

Securely mount the LTS-Series torque arm to a compatible bench, wall, or rail mounting system.
Install the appropriate tool holder or clamp for the assembly tool.
Configure the tool clamp orientation for in-line, pistol grip, or right-angle tools as needed.
Adjust the arm within its available linear travel range to suit the workstation.
Verify smooth vertical movement and proper tool alignment.
Check that all mounting hardware, clamps, sliders, and balancers are securely fastened before beginning production.

Common Applications

The LTS-Series is commonly used in:

Electronics assembly
Medical device manufacturing
Aerospace assembly
Automotive manufacturing
General industrial assembly
Production workstations requiring straight-line fastening
Compact assembly cells

Use Cases (Real-World Examples)

Assembly Line Fastening

Problem: Inconsistent tool angle causes fastening issues and quality defects.

Solution: The linear arm maintains perpendicular alignment throughout the fastening cycle for improved consistency.

Electronics Manufacturing

Problem: Side loading increases the risk of cross-threading and fastener damage.

Solution: The LTS-Series keeps the tool aligned with the fastener while absorbing torque reaction.

Production Workstations

Problem: Operators experience fatigue from supporting tool weight and torque reaction during repetitive fastening.

Solution: The linear arm supports the tool while reducing operator strain and improving ergonomics.

Compact Assembly Cells

Problem: Limited workspace requires controlled tool movement without sacrificing ergonomics.

Solution: The compact linear design provides smooth, precise movement while maximizing available workspace.

Maintenance

No calibration is required.
Periodically inspect the arm, sliders, balancers, and mounting hardware for wear or damage.
Verify that all fasteners, clamps, and moving components remain secure before use.
Adjust tool balancer tension as needed to accommodate changes in tool weight.

Integration & Advanced Notes

Compatible with electric and pneumatic assembly tools.
Integrates with compatible tool holders, clamps, and balancers.
Designed for manual production workstations requiring precise linear movement.
Mechanical system requiring no electrical power or electronic controls.
Helps improve ergonomic performance while maintaining consistent fastening alignment.