--- title: HD-Series Torque & Automation Control System – FAQ & User Guide description: Learn about the Mountz HD-Series Torque & Automation Control System, including HD-Series brushless electric screwdrivers, HDC intelligent controllers, programmable fastening strategies, hybrid air/electric technology, screw counting, PLC integration, and applications for precision automated assembly. --- - Chat - [Contact Us](https://go.mountztorque.com/contact-us?_gl=1*1t1uhd0*_gcl_au*MjMwOTIyMTI2LjE2ODU1OTU4Mjc.&_ga=2.126080644.843342068.1685595827-2758410.1685595827&hsLang=en-us) - [Sign in](https://www.mountztorque.com/secure/checkout.ssp?is=login&login=T&fragment=login-register&hsLang=en-us) - [![mountztorque](https://mountztorque.com/hubfs/MO18001_Logo_H_Color_Tag_RGB.svg)](https://www.mountztorque.com/?hsLang=en) - North America:[(408) 850-9978](tel:4088509978) - International:[+44 1428 741756](tel:441428741756) - [Shop Products](https://www.mountztorque.com/Product-Type) - [Learning Center](https://www.mountztorque.com/Learning-Center) - [About Us](https://www.mountztorque.com/about-us) - [Service and Calibration](https://go.mountztorque.com/usa-service?_gl=1*1itcg2n*_gcl_au*MjMwOTIyMTI2LjE2ODU1OTU4Mjc.&_ga=2.172874026.843342068.1685595827-2758410.1685595827) [![Mountz\_Assets\_ConversionCalculator\_white](https://mountztorque.com/hubfs/Mountz_Assets_ConversionCalculator_white.svg) Conversion Calculator](https://www.mountztorque.com/torque-conversion-calculator?hsLang=en) [![Mountz\_Assets\_TorqueToolFinder\_white](https://mountztorque.com/hubfs/Mountz_Assets_TorqueToolFinder_white.svg) Torque Tool Finder](https://www.mountztorque.com/torque-conversion-calculator?hsLang=en) [Skip to content](https://mountztorque.com/en-us/knowledge-base/hd-series-torque-automation-control-system-faq#main-content) English - United States Show submenu for translations ![vast.png](https://mountztorque.com/hs-fs/hubfs/Mountz%20Logo%20-%20HS.png?width=413&height=135&name=Mountz%20Logo%20-%20HS.png) - [Sample Contact Page](https://5139817.hs-sites.com/sample-contact) - [Sample About Page](https://5139817.hs-sites.com/sample-about) - [Default HubSpot Blog](https://mountztorque-5139817.hs-sites.com/blog) Open main navigation Close main navigation - [Sample Contact Page](https://5139817.hs-sites.com/sample-contact) - [Sample About Page](https://5139817.hs-sites.com/sample-about) - [Default HubSpot Blog](https://mountztorque-5139817.hs-sites.com/blog) - English - United States Show submenu for translations - Contact us Contact us How can we help you? - There are no suggestions because the search field is empty. 1. [Mountz Torque Knowledge Base](https://mountztorque.com/en-us/knowledge-base?hsLang=en-us) 2. [Product Overviews](https://mountztorque.com/en-us/knowledge-base/product-overviews?hsLang=en-us) 3. [Electric Screwdrivers](https://mountztorque.com/en-us/knowledge-base/product-overviews?hsLang=en-us#electric-screwdrivers) # HD-Series Torque & Automation Control System – FAQ & User Guide ## The Mountz HD-Series Torque & Automation Control System combines brushless electric screwdrivers, intelligent controllers, and hybrid air/electric technology to deliver programmable torque control, real-time process monitoring, and repeatable fastening for demanding production environments. ### Quick Answer The HD-Series is a programmable torque and automation control system designed for high-precision fastening applications. By combining brushless electric screwdrivers with intelligent HDC controllers and a patented hybrid air/electric torque control system, the HD-Series provides digital torque selection, programmable fastening strategies, screw counting, angle control, PLC integration, and real-time process monitoring. The system can replace multiple conventional screwdrivers while improving fastening consistency and production flexibility. --- ### Who This Is For - Manufacturing engineers - Automation engineers - Process engineers - Quality engineers - Production supervisors - Electronics manufacturers - Medical device manufacturers - Aerospace manufacturers - Automotive manufacturers - Industrial assembly facilities --- ### When Should You Use This? **Use the HD-Series when:** - Digital torque control is required - Multiple torque programs are needed - Automated or semi-automated fastening is performed - Screw counting and error detection are required - Torque verification is critical - PLC communication is required - Fastening data needs to be monitored in real time - One fastening system must replace multiple conventional screwdrivers --- ### When Should You NOT Use This? **The HD-Series may not be the best choice when:** - A simple mechanical clutch screwdriver is sufficient - Portable or cordless fastening is required - Torque-angle traceability is not necessary - Applications do not require programmable fastening parameters - Production volume does not justify an intelligent fastening system --- ### How the HD-Series Works The Mountz HD-Series combines compressed air, brushless electric screwdrivers, and an intelligent HDC digital controller into a hybrid fastening system. **During operation, the system:** - Uses a patented hybrid air/electric design to precisely control fastening torque. - Automatically recognizes the connected screwdriver. - Allows operators to select torque, speed, angle, and fastening strategy from the controller. - Continuously monitors the fastening cycle. - Detects fastening errors including cross-threading, screw omissions, incomplete rundowns, and torque failures. - Stores multiple fastening programs for different applications. - Communicates with PLCs and external equipment through built-in I/O. **Result:** - Highly repeatable fastening - Programmable torque control - Real-time process monitoring - Improved assembly quality - Increased production flexibility --- ### Core Features #### HD-Series System - Patented hybrid air/electric torque control technology - Brushless electric screwdriver platform - Digital programmable torque selection - Real-time torque monitoring - Built-in screw counter - Fastening error detection - Programmable fastening strategies - Soft Start control - Speed control - Angle monitoring - Eight programmable torque presets - PLC communication - PC programming and monitoring software - Continuous-duty operation - ESD housing with 1-ohm bit-tip grounding (driver cable is not ESD) - Low reaction force - Low vibration - Low maintenance - Quiet operation --- ### Configuration Options | Configuration | Best For | | --- | --- | | Inline Lever Start | Standard production fastening | | Inline Push-to-Start | Vertical assembly applications | | Pistol Grip | Ergonomic handheld fastening | | Multiple controller options | Different torque capacities and production requirements | --- ### Available Screwdriver Models The HD-Series includes multiple brushless electric screwdrivers covering torque ranges from **4.4 to 86.8 lbf.in (49.1–980.8 cN·m)**. Models are available in lever-start, push-to-start, and pistol-grip configurations. ##### HD-Series Screwdriver Model Chart | Model | Item Number | Configuration | Torque Range | High RPM | Low RPM | Drive Size | | --- | --- | --- | --- | --- | --- | --- | | HD150-A | 145741 | Lever Start | 4.4–13 lbf.in | 1800 | 500 | 1/4" Female Hex | | HD150P-A | 145742 | Push-to-Start | 4.4–13 lbf.in | 1800 | 500 | 1/4" Female Hex | | HD220-A | 145743 | Lever Start | 6.1–19.1 lbf.in | 1250 | 400 | 1/4" Female Hex | | HD220P-A | 145744 | Push-to-Start | 6.1–19.1 lbf.in | 1250 | 400 | 1/4" Female Hex | | HD450-A | 145745 | Lever Start | 8.7–39 lbf.in | 600 | 300 | 1/4" Female Hex | | HD450P-A | 145746 | Push-to-Start | 8.7–39 lbf.in | 600 | 300 | 1/4" Female Hex | | PHD35N-A | 145931 | Pistol Grip | 10.4–30.3 lbf.in | 1500 | 500 | 1/4" Female Hex | | PHD50N-A | 145932 | Pistol Grip | 13–43.4 lbf.in | 1200 | 300 | 1/4" Female Hex | | PHD100N-A | 145933 | Pistol Grip | 26–86.8 lbf.in | 700 | 300 | 1/4" Female Hex | | HD100N-A | 145821 | Lever Start | 26–86.8 lbf.in | 700 | 300 | 1/4" Female Hex | *Specifications are based on the HD-Series Product Bulletin.* --- ### HDC Controller Models The HD-Series uses intelligent HDC controllers that provide programmable torque control, speed adjustment, angle monitoring, screw counting, PLC communication, and PC-based programming. ##### HDC Controller Chart | Controller | Item Number | Output | Compatible Drivers | | --- | --- | --- | --- | | HDC40i | 145740 | DC40V, 3A | HD150, HD220, HD450 | | HDC35i | 145820 | DC35V, 4A | PHD35N, PHD50N, PHD100N, HD100N | --- ### Model Selection Guide | If you need: | Recommended Model | | --- | --- | | Low-torque precision fastening | HD150 | | General production assembly | HD220 | | Medium-torque applications | HD450 | | High-torque fastening | HD100N or PHD100N | | Push-to-start operation | HD150P, HD220P, HD450P | | Ergonomic handheld operation | PHD-Series | | Programmable fastening strategies | Any HD-Series with HDC controller | | PLC integration and production monitoring | Any HD-Series system | ### Compatible Accessories | Accessory | Purpose | | --- | --- | | HDC40i Controller | Required for HD150, HD220, and HD450 screwdrivers | | HDC35i Controller | Required for HD100N and PHD-Series screwdrivers | | 1/4" Hex Power Bits | Fastening applications | | Torque Cover | Prevents accidental torque adjustment | | Tool Balancer | Reduces operator fatigue during repetitive fastening | | PC Programming Software | Configure fastening parameters and monitor production | | PLC Interface | Integration with automated manufacturing equipment | --- ### HDC Controller Overview The HDC controller is the intelligence behind the HD-Series fastening system. It manages screwdriver operation, stores fastening programs, monitors every fastening cycle, and communicates with external production equipment. **Key controller capabilities include:** - Digital torque selection - Speed adjustment - Soft Start programming - Angle monitoring - Screw counting - Fastening OK / NG judgment - Cross-thread detection - Fastener seating detection - Eight programmable fastening presets - Password-protected parameter settings - Digital I/O for PLC communication - PC software connectivity for programming and monitoring Depending on the application, the HD-Series uses either the **HDC40i** or **HDC35i** intelligent controller. --- ### Setup & Adjustment 1. Connect the HD-Series screwdriver to the appropriate HDC controller. 2. Connect the controller to the required compressed air supply. (Refer to the HD-Series Operating Manual for the specific air pressure and flow requirements for your model.) 3. Power on the controller and allow it to recognize the connected screwdriver. 4. Configure the desired fastening program, including torque, speed, Soft Start, angle limits, and screw count. 5. Connect PLCs, digital I/O, barcode scanners, or other automation equipment if required. 6. Verify torque output using a calibrated torque analyzer before production. 7. Run sample fastening cycles and confirm all fastening parameters before beginning production. --- ### Common Applications **The HD-Series is commonly used in:** - Automotive assembly - Aerospace manufacturing - Medical device manufacturing - Electronics assembly - Industrial equipment manufacturing - High-volume production lines - Smart manufacturing environments - Automated and semi-automated assembly workstations --- ### Use Cases (Real-World Examples) Multi-Product Assembly Lines **Problem:** Production lines assemble multiple products requiring different torque values and fastening strategies. **Solution:** The HDC controller stores multiple fastening programs, allowing operators to quickly switch between torque settings without changing tools. --- #### Error-Proofing Production **Problem:** Missing fasteners, cross-threading, and incomplete rundowns result in costly rework and quality issues. **Solution:** The HD-Series monitors every fastening cycle, detects fastening errors, performs screw counting, and provides immediate OK/NG feedback to improve assembly quality. --- #### Smart Manufacturing Integration **Problem:** Modern manufacturing environments require fastening systems that communicate with production equipment and support process monitoring. **Solution:** The HDC controller integrates with PLCs through built-in digital I/O and supports PC programming software for monitoring and configuration. --- #### High-Precision Assembly **Problem:** Applications require highly repeatable torque with minimal operator influence. **Solution:** The patented hybrid air/electric fastening system combines programmable digital control with brushless screwdriver technology to deliver consistent fastening performance throughout production. --- #### Flexible Production **Problem:** Manufacturers need one fastening system that can support multiple products and assembly processes. **Solution:** The HD-Series allows multiple fastening presets, programmable strategies, and adjustable speed and torque settings, enabling a single system to support a wide range of assembly applications. ### Maintenance - Verify torque output regularly using a calibrated torque analyzer. - Inspect the screwdriver drive spindle and bit holder for wear or damage. - Keep the screwdriver and controller clean and free of dust and debris. - Inspect all electrical cables, controller connections, and air lines before operation. - Verify that compressed air pressure meets system requirements. - Periodically inspect the HDC controller for proper operation and error messages. - Replace worn driver bits as needed to maintain fastening accuracy. - Periodically verify programmed fastening parameters as part of your preventive maintenance program. --- ### Integration & Advanced Features The HD-Series is designed to integrate into modern manufacturing environments and support advanced fastening strategies. **Key features include:** - Patented hybrid air/electric torque control technology - Intelligent HDC controller - Brushless electric screwdriver platform - Programmable torque and speed settings - Soft Start control - Angle monitoring - Screw counting - Fastening OK / NG judgment - Cross-thread detection - Seating detection - Eight programmable fastening presets - Digital I/O for PLC communication - PC programming and monitoring software - Automatic tool recognition - Continuous-duty production operation - ESD housing with 1-ohm bit-tip grounding (driver cable is not ESD) - Low reaction force - Low vibration - Quiet operation - Supports Industry 4.0 and smart manufacturing initiatives through programmable process control and production monitoring. --- ### Media & Supporting Content                                     ![hd150a-145741\_05.sideview (1)](https://mountztorque.com/hs-fs/hubfs/hd150a-145741_05.sideview%20(1).jpg?width=650&height=650&name=hd150a-145741_05.sideview%20(1).jpg) - [HD-Series Product Page](https://www.mountztorque.com/Product-Type/Power-Assembly-Tools/Power-Assembly-Electric-Screwdrivers/Power-Assembly-Automation-Screwdrivers/Power-Assembly-HD-Series?hsLang=en-us) - [HD-Series Operating Manual](https://www.mountztorque.com/core/media/media.nl?id=5743782&c=456127&h=9oA8KkzYYr5KqZCG8USGXMssP2SXC3qAp2SXE5-Pnd3PlExR&hsLang=en-us) - 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