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EPT-Series Transducerized Smart Cordless Screwdriver System – FAQ & User Guide

The Mountz EPT-Series Transducerized Smart Cordless Screwdrivers are battery-powered DC control tools designed to improve fastening accuracy, process control, and traceability. The EPT system combines a transducerized cordless screwdriver with the EPC-10 controller to provide real-time torque measurement, error-proofing capabilities, fastening workflows, and data collection. The system is designed to help manufacturers reduce fastening errors, improve quality, and standardize assembly processes.

Quick Answer

The EPT-Series is a transducerized smart cordless screwdriver system that continuously measures torque in real time and records fastening data through the EPC-10 controller. It provides programmable fastening strategies, screw counting, barcode scanning, data collection, and error-proofing features to help improve manufacturing quality and reduce assembly errors.


Who This Is For

  • Manufacturing engineers
  • Process engineers
  • Quality engineers
  • Production supervisors
  • Assembly operators
  • Companies implementing error-proofing programs
  • Facilities requiring fastening traceability
  • Manufacturers seeking to reduce assembly defects

When Should You Use This?

Use the EPT-Series when:

  • Fastening accuracy is critical
  • Torque data must be recorded and stored
  • Operators perform multiple fastening processes
  • Screw counting is required
  • Traceability is part of the quality process
  • Fastening sequences need to be standardized
  • Error-proofing is required to reduce manufacturing risks
  • A cordless fastening solution is preferred

When Should You NOT Use This?

The EPT-Series may not be the best fit when:

  • Torque traceability is not required
  • Fastening data collection is unnecessary
  • Error-proofing functionality is not needed
  • A basic assembly screwdriver can meet the application requirements

For applications requiring advanced process control, traceability, and programmable fastening workflows, the EPT-Series offers significantly more functionality than a traditional clutch tool.


How the EPT-Series Works

The EPT screwdriver features a built-in transducer that continuously measures torque during the fastening process.

The system:

  • Measures torque in real time
  • Feeds torque data back into the controller
  • Monitors fastening performance
  • Records and stores fastening results
  • Executes programmed fastening sequences
  • Provides operator guidance through configured workflows
  • Detects fastening errors

Result:

  • Improved fastening quality
  • Increased process control
  • Reduced assembly errors
  • Better traceability
  • Enhanced manufacturing consistency

Core Features

  • Transducerized cordless screwdriver
  • Real-time torque measurement
  • EPC-10 wireless controller
  • Programmable fastening workflows
  • Screw counting functionality
  • Built-in barcode scanner
  • Data collection and storage
  • Error-proofing capabilities
  • Torque and fastening data recording
  • MountzCom III software
  • Free software with no annual licensing fee
  • Battery-powered operation
  • Available in pistol grip and right-angle configurations

Configuration Options

Tool Configurations

The EPT-Series is available in:

  • Pistol Grip Models
  • Right Angle Models

Preset Programs

The EPT system can be configured with:

  • Up to 15 preset torque values
  • Up to 15 fastening models

Fastening Sequences

The system can store:

  • Up to 30 process sequences
  • Up to 20 fastening steps per sequence

This allows engineers to create standardized fastening workflows and assembly processes.


Understanding Transducerized Smart Cordless Screwdrivers

What Does "Transducerized" Mean?

A transducerized tool contains a built-in sensor that continuously measures torque in real time and feeds data back into the fastening system.

This provides greater visibility into the fastening process and allows the system to collect and store fastening data.

Why Use a Transducerized Tool?

Transducerized tools help manufacturers:

  • Improve fastening accuracy
  • Increase traceability
  • Standardize assembly processes
  • Reduce defects
  • Support quality initiatives

What Makes the EPT-Series Different?

The EPT-Series combines all of this into a single fastening platform:

  • Cordless operation
  • Real-time torque measurement
  • Data collection
  • Screw counting
  • Barcode scanning
  • Error-proofing software
  • Fastening process control

Available Models

The EPT-Series includes multiple torque ranges and configurations to support low- and higher-torque fastening applications.

Available configurations include:

  • Pistol Grip Screwdrivers
  • Right Angle Screwdrivers

Refer to the EPT-Series product page for complete model listings, torque ranges, and specifications.


Setup & Adjustment

Using the EPC-10 controller, users can:

  • Program fastening parameters
  • Configure torque tolerances
  • Create fastening sequences
  • Configure screw counting requirements
  • Store fastening workflows
  • Manage assembly processes

The built-in barcode scanner can also be used to activate programmed fastening events.


What Error-Proofing Features Are Available?

The EPT-Series includes multiple error-proofing functions.

Screw Counting
The screw counting function helps ensure all required fasteners are installed and can identify fastening issues.

Barcode Scanner
The built-in barcode scanner allows operators to select and activate programmed fastening events.

Fastening Process Control
The system can detect and display fastening errors, including:

  • Cross-threading
  • Omissions
  • Unfinished rundowns

Decision Guide

When Should You Choose the EPT-Series?

The EPT-Series is a good fit when:

  • Traceability is required
  • Data collection is important
  • Fastening workflows need to be standardized
  • Error-proofing is a priority
  • Cordless operation is preferred
  • Multiple fastening programs are needed

Use Cases (Real-World Examples)

1. Electronics Manufacturing

Problem: Operators perform multiple fastening processes with different torque requirements.
Solution: The EPT-Series can store multiple torque values and fastening programs.

2. Error-Proofed Assembly

Problem: Missing fasteners and fastening mistakes create quality issues.
Solution: Screw counting and process controls help identify fastening errors.

3. Traceability Programs

Problem: Quality teams require fastening records.
Solution: The EPT-Series records and stores torque and fastening data.

4. Flexible Manufacturing

Problem: Multiple assembly processes require different fastening strategies.
Solution: The system allows users to create and manage fastening workflows.


Troubleshooting

Issue 1: Fastening Program Not Starting

Cause: Incorrect program selection.
Solution: Verify the selected fastening program or barcode-triggered process.

Issue 2: Screw Count Error

Cause: A fastening event may have been missed or interrupted.
Solution: Verify the fastening sequence and screw count requirements.

Issue 3: Tool Not Following Process Sequence

Cause: Sequence configuration may need review.
Solution: Verify programmed process steps and fastening workflow settings.

Issue 4: Missing Fastening Data

Cause: Data collection settings may not be configured properly.
Solution: Review controller and software settings.


Calibration & Quality Programs

The EPT-Series supports:

  • Torque verification
  • Fastening process control
  • Traceability programs
  • Data collection initiatives
  • Quality control systems

The transducer continuously measures torque and provides data for analysis and process monitoring.


Integration / Advanced Notes

  • Works with the EPC-10 controller
  • Supports MountzCom III software
  • Stores fastening and torque data
  • Supports barcode-driven workflows
  • Supports screw counting programs
  • WiFi and Mini USB network connection options available
  • One controller can support multiple tools

Media & Supporting Content

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EPT-Series Manufacturing Background

Cordless Screwdriver Hero

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