ECT-Series Transducerized Smart Corded Electric Screwdriver System

The Mountz ECT-Series Transducerized Smart Corded Electric Screwdriver System is designed to improve fastening accuracy, process control, and traceability in manufacturing environments. Combining a transducerized electric screwdriver with the ECTD controller, the system provides real-time torque and angle measurement, programmable fastening strategies, data collection, and error-proofing capabilities. The ECT-Series continuously measures torque and angle throughout the fastening process, allowing the ECTD controller to collect, record, and store fastening data for analysis, traceability, and process control.

Quick Answer

The ECT-Series is a transducerized smart corded electric screwdriver system that continuously measures torque and angle in real time. The system provides programmable fastening strategies, traceability, data collection, process control, and error-proofing features to help manufacturers improve quality and reduce fastening errors.

Who This Is For

Manufacturing engineers
Process engineers
Quality engineers
Assembly operators
Manufacturers requiring fastening traceability
Facilities implementing process control initiatives
Companies seeking to reduce fastening errors and improve assembly quality

When Should You Use This?

Use the ECT-Series when:

Fastening accuracy is critical
Torque and angle data must be recorded and stored
Traceability is part of the quality process
Fastening sequences need to be standardized
Error-proofing is required
Multiple fastening programs are needed
Process control and data collection are required
Integration with manufacturing systems is needed

How the ECT-Series Works

The ECT screwdriver contains a built-in torque transducer and angle encoder that continuously measure fastening performance during operation.

The system:

Measures torque in real time
Measures angle in real time
Collects fastening data
Stores fastening results
Executes programmed fastening strategies
Monitors fastening performance
Supports traceability initiatives
Provides process control throughout the fastening cycle

Result:

Improved fastening quality
Increased process control
Reduced assembly errors
Better traceability
Enhanced manufacturing consistency

Core Features

Transducerized corded electric screwdriver
Real-time torque measurement
Real-time angle measurement
ECTD controller
Programmable fastening strategies
Data collection and storage
Torque and angle monitoring
Fastening result storage
PLC integration through digital I/O
Cleanroom compliant to ISO 14644-1 Class 5
Available in lever start and push-to-start configurations

Configuration Options

Tool Configurations

The ECT-Series is available in:

Lever Start Models
Push-to-Start Models

Fastening Programs

The ECTD controller supports programmable fastening strategies and fastening parameters that can be configured to support specific assembly requirements.

Process Sequences

The system supports:

Up to 30 process sequences
Up to 20 program steps per sequence

This allows manufacturers to standardize assembly processes and create controlled fastening workflows.

ECTD Controller

The ECT-Series is powered by the ECTD Controller, which provides the programming, process control, and communication capabilities that enable advanced fastening applications.

Controller Features

7-inch color touchscreen interface
Up to 30 process sequences
Up to 20 program steps per sequence
Programmable torque, angle, speed, and soft-start settings
Screw counting and batch control
Fastening result storage and traceability
Torque and angle monitoring
Barcode scanner support
User access levels and password protection
Real-time OK/NG fastening feedback

Communication & Integration

The ECTD Controller supports integration with manufacturing systems through:

Ethernet
Modbus TCP
Open Protocol
RS-232
Digital I/O
Barcode scanner connectivity
PLC communication

Understanding Transducerized Smart Screwdrivers

What Does "Transducerized" Mean?

A transducerized tool contains a built-in sensor that continuously measures torque throughout the fastening process.

Unlike conventional clutch tools, a transducerized system monitors fastening performance in real time and provides data for analysis, traceability, and process control.

Why Use a Transducerized Tool?

Transducerized tools help manufacturers:

Improve fastening accuracy
Increase traceability
Reduce assembly defects
Standardize assembly processes
Improve quality control

What Makes the ECT-Series Different?

The ECT-Series combines:

Real-time torque measurement
Real-time angle measurement
Fastening data collection
Programmable fastening strategies
Process control capabilities
Traceability features
PLC integration

Available Models

The ECT-Series is available in multiple torque ranges and configurations to support manual, ergonomic, and automated fastening applications. Models are offered in in-line, pistol grip, right angle, and robotic configurations to meet a wide variety of assembly requirements.

ECT-Series Model Chart

Series	Configuration	Item Numbers	Torque Range	Best For
ECT40100–ECT40300	In-Line (Lever & Push-to-Start)	313189–313191	2.5–44.3 lbf.in (0.3–5 N·m)	Precision electronics and low-torque assemblies
ECT50100–ECT50855	In-Line (Lever & Push-to-Start)	313034–313046	7.1–442.5 lbf.in (0.8–50 N·m)	General production assembly
ECT50100-PB/PT–ECT50905-PB/PT	Pistol Grip	313047–313075	8–504.5 lbf.in (0.9–57 N·m)	Vertical fastening and operator comfort
ECT40100-RA–ECT50905-RA	Right Angle	313076–313200	2.5–504.5 lbf.in (0.3–57 N·m)	Tight spaces and difficult-to-access fasteners
ECT40100-R–ECT50905-R	Robotic / Remote Start	313089–313167	2.5–504.5 lbf.in (0.3–57 N·m)	Robotic cells and automated assembly

ECTD Controller Models

Model	Item Number	Input Power	Output	Description
ECTD-5000U Controller (120V)	313003	AC120V, 50–60 Hz	DC38V, 5A	Controls fastening programs, stores torque and angle data, supports programmable fastening strategies, process sequences, and communication with PLCs and manufacturing systems. Compatible with all ECT-Series smart screwdrivers.
ECTD-5000E Controller (230V)	313004	AC230V, 50–60 Hz	DC38V, 5A	Same functionality as the 120V model for facilities using 230V power. Compatible with all ECT-Series smart screwdrivers.

Controller Features

7" color touchscreen interface
Programmable torque, angle, speed, and soft-start parameters
Up to 15 programmable presets
Up to 30 process sequences with 20 program steps per sequence
Screw counting and fastening result storage
Torque and angle monitoring
Ethernet and RS-232 communication
Modbus and Open Protocol support
Digital I/O for PLC integration
SD card for fastening data storage
Compatible with MountzCom III software

Torque ranges, model families, and item numbers are based on the current ECT-Series product brochure.

Model Selection Guide

If you need...	Recommended Configuration
Lowest torque applications	ECT40100 Series
General electronics assembly	ECT50100–ECT50300 Series
Medium torque production	ECT50500–ECT50700 Series
Highest torque applications	ECT50800–ECT50905 Series
Standard hand assembly	In-Line Models
Improved ergonomics for vertical fastening	Pistol Grip Models
Access to confined spaces	Right Angle Models
Integration with robotic or automated systems	Robotic Models

Setup & Adjustment

Connect the ECT-Series screwdriver to a compatible ECTD Controller.
Power on the controller and allow it to automatically recognize the connected tool.
Configure fastening parameters, including torque targets, angle limits, speed, and soft-start settings.
Create or select fastening presets and process sequences for the application.
Connect any required PLC, digital I/O, barcode scanner, or communication interface.
Verify the programmed fastening strategy before production.
Run sample fastenings and adjust parameters as needed before beginning production.

The ECTD Controller supports up to 30 process sequences with up to 20 program steps per sequence, allowing users to create standardized fastening workflows for a wide range of assembly applications. It also provides programmable fastening parameters, screw counting, torque and angle monitoring, fastening result storage, and communication through Ethernet, RS-232, Modbus TCP, Open Protocol, and digital I/O for integration with PLCs and manufacturing systems.