Quick Answer
The ECT-Series is a transducerized smart corded electric screwdriver system that continuously measures torque and angle in real time. The system provides programmable fastening strategies, traceability, data collection, process control, and error-proofing features to help manufacturers improve quality and reduce fastening errors.
Who This Is For
- Manufacturing engineers
- Process engineers
- Quality engineers
- Assembly operators
- Manufacturers requiring fastening traceability
- Facilities implementing process control initiatives
- Companies seeking to reduce fastening errors and improve assembly quality
When Should You Use This?
Use the ECT-Series when:
- Fastening accuracy is critical
- Torque and angle data must be recorded and stored
- Traceability is part of the quality process
- Fastening sequences need to be standardized
- Error-proofing is required
- Multiple fastening programs are needed
- Process control and data collection are required
- Integration with manufacturing systems is needed
How the ECT-Series Works
The ECT screwdriver contains a built-in torque transducer and angle encoder that continuously measure fastening performance during operation.
The system:
- Measures torque in real time
- Measures angle in real time
- Collects fastening data
- Stores fastening results
- Executes programmed fastening strategies
- Monitors fastening performance
- Supports traceability initiatives
- Provides process control throughout the fastening cycle
Result:
- Improved fastening quality
- Increased process control
- Reduced assembly errors
- Better traceability
- Enhanced manufacturing consistency
Core Features
- Transducerized corded electric screwdriver
- Real-time torque measurement
- Real-time angle measurement
- ECTD controller
- Programmable fastening strategies
- Data collection and storage
- Torque and angle monitoring
- Fastening result storage
- PLC integration through digital I/O
- Cleanroom compliant to ISO 14644-1 Class 5
- Available in lever start and push-to-start configurations
Configuration Options
Tool Configurations
The ECT-Series is available in:
- Lever Start Models
- Push-to-Start Models
Fastening Programs
The ECTD controller supports programmable fastening strategies and fastening parameters that can be configured to support specific assembly requirements.
Process Sequences
The system supports:
- Up to 30 process sequences
- Up to 20 program steps per sequence
This allows manufacturers to standardize assembly processes and create controlled fastening workflows.
Understanding Transducerized Smart Screwdrivers
What Does "Transducerized" Mean?
A transducerized tool contains a built-in sensor that continuously measures torque throughout the fastening process.
Unlike conventional clutch tools, a transducerized system monitors fastening performance in real time and provides data for analysis, traceability, and process control.
Why Use a Transducerized Tool?
Transducerized tools help manufacturers:
- Improve fastening accuracy
- Increase traceability
- Reduce assembly defects
- Standardize assembly processes
- Improve quality control
What Makes the ECT-Series Different?
The ECT-Series combines:
- Real-time torque measurement
- Real-time angle measurement
- Fastening data collection
- Programmable fastening strategies
- Process control capabilities
- Traceability features
- PLC integration
Available Models
The ECT-Series includes multiple torque ranges and configurations to support a wide range of assembly applications.
Available configurations include:
- Lever Start Screwdrivers
- Push-to-Start Screwdrivers
Refer to the ECT-Series product page for complete model listings, torque ranges, and specifications.
Setup & Adjustment
Using the ECTD controller, users can:
- Program fastening parameters
- Configure torque limits
- Configure angle limits
- Create fastening sequences
- Store fastening programs
- Configure process workflows
- Manage assembly requirements
The controller provides the programming and monitoring capabilities required to support advanced fastening applications.
What Process Control Features Are Available?
The ECT-Series includes multiple process control and traceability functions.
Torque Monitoring
The system continuously monitors torque throughout the fastening process.
Angle Monitoring
The built-in angle encoder measures rotational angle to provide additional fastening validation.
Fastening Process Control
The controller monitors fastening results and verifies programmed fastening requirements.
Data Collection
Fastening data can be collected and stored for quality control and traceability purposes.
PLC Integration
The ECT-Series supports integration with manufacturing systems through digital I/O communication.
Decision Guide
When Should You Choose the ECT-Series?
The ECT-Series is a good fit when:
- Traceability is required
- Torque and angle data are important
- Process control is needed
- Multiple fastening programs are required
- Manufacturing systems integration is needed
- Fastening results must be documented
Applications
The ECT-Series is commonly used in manufacturing environments where fastening quality, traceability, and process control are important.
Common applications include:
- Electronics assembly
- Medical device manufacturing
- Aerospace manufacturing
- Automotive assembly
- General industrial assembly
Calibration & Quality Programs
The ECT-Series supports:
- Torque verification
- Angle verification
- Traceability initiatives
- Process control programs
- Data collection requirements
- Quality management systems
The built-in transducer and angle encoder continuously measure fastening performance and provide data for quality analysis and process improvement.
Integration & Advanced Features
- Works with the ECTD controller
- Measures torque and angle simultaneously
- Supports programmable fastening strategies
- Supports process sequence programming
- Supports PLC integration through digital I/O
- Stores fastening data for traceability
- Supports quality control initiatives
- Designed for advanced manufacturing environments
Media & Supporting Content
.jpg?width=400&height=372&name=DC%20smart%20electric%20screwdrivers%20(1).jpg)
- ECT-Series Product Page
- ECT-Series Product Brochure
- ECT-Series Manual
- MountzCom III Software Information
Related Articles / Content
- Mountz Power Tools Sales Bang Sheet
- Mountz Torque Tools Support U.S. Army’s Missile Assembly Operations
- Case Study: Enabling Full Torque Traceability and Scalable Assembly for Data Rack
- Case Study: Standardizing Torque & Data Traceability With Mountz Torque Smart Tool Solutions
- Case Study: Reducing Rework and Improving Fastening Quality with Mountz DC Torque Tools
- Case Study: Implementing Error Proofing Tools for Automotive Manufacturing
- Webinar: How to Improve Torque Control with In-Process Monitoring
- Webinar: 4 Methods to Reduce Scrap and Rework in Your Manufacturing Processes
Need Help?
- Contact Applications Engineering for setup guidance
- Speak with Sales for product selection
- Call us:
- North America:(408) 850-9978
- International: +44 1428 741756
M-F 6am - 5pm PST
