Quick Answer
BMX Torque Sensors are static reaction torque sensors used with Mountz torque analyzers to measure, calibrate, and verify torque tools. They provide accurate torque measurement for torque screwdrivers, torque wrenches, and power tools used in production, quality control, and calibration applications.
Who This Is For
- Quality engineers and quality assurance teams
- Calibration technicians and metrology laboratories
- Manufacturing and process engineers
- Production and assembly teams
- Maintenance departments
- Facilities performing in-house torque tool calibration
- Companies implementing torque verification programs
When Should You Use This?
Use BMX Torque Sensors when:
- Torque tools require routine calibration or verification
- Hand torque screwdrivers need testing or adjustment
- Torque wrenches require calibration checks
- Power tools require verification using a run-down adapter
- Tool performance must be audited and documented
- Multiple torque ranges need to be tested
- Quality programs require accurate torque measurement
When Should You NOT Use This?
Do not use BMX Torque Sensors when:
- A compatible torque analyzer is not available
- The torque tool exceeds the sensor's rated capacity
- The sensor cannot be securely mounted before testing
- The application does not require torque measurement or verification
BMX sensors must be connected to a compatible Mountz torque analyzer for operation.
How BMX Torque Sensors Work
BMX sensors measure the torque output generated by hand and power torque tools.
The sensor:
- Connects to a compatible torque analyzer
- Measures applied torque
- Transfers torque readings to the analyzer
- Supports calibration, auditing, and verification activities
- Provides accurate torque measurement within its rated capacity
Result:
- Improved quality control
- Accurate torque verification
- Better calibration management
- Reduced assembly errors
- Increased confidence in tool performance
Core Features
- Static reaction torque sensor design
- Compatible with Mountz LTT and PTT torque analyzers
- ARCII auto-recognition technology
- Plug-and-play sensor connectivity
- Bench-mounted configuration
- Bi-directional operation
- Available in multiple torque capacities
- ISO 17025 Certification of Calibration included
- Suitable for hand and power torque tools
Configuration Options
Torque Range Selection
BMX sensors are available in multiple torque capacities to support a wide range of testing and calibration applications.
Analyzer Compatibility
BMX sensors are designed for use with:
- LTT-Series Torque Analyzers
- PTT-Series Torque Analyzers
ARCII technology automatically recognizes the connected sensor and loads the appropriate calibration information.
Multiplexer Compatibility
Multiple BMX sensors can be connected through a Mountz multiplexer hub, allowing users to switch between up to four sensors without disconnecting equipment.
Understanding BMX Torque Sensors
What Type of Sensor is a BMX Sensor?
BMX sensors are static reaction torque sensors designed for torque calibration, verification, auditing, and testing applications.
The sensor remains stationary while torque is applied, allowing it to accurately measure the output of:
- Torque screwdrivers
- Torque wrenches
- Electric screwdrivers
- Pneumatic screwdrivers
- Other compatible torque-controlled tools
Why Use a BMX Sensor?
BMX sensors are designed for applications where accurate torque measurement and tool verification are required.
Common uses include:
- Torque wrench calibration
- Torque screwdriver testing
- Power tool verification
- Production tool audits
- Quality control inspections
- Calibration laboratory testing
What Makes BMX Sensors Different?
BMX sensors are designed to work with compatible Mountz torque analyzers and feature:
- Static reaction torque measurement
- ARCII auto-recognition technology
- Plug-and-play connectivity
- Multiple torque capacities
- High accuracy for calibration and verification applications
Result:
- Accurate torque measurement
- Faster tool verification
- Improved quality control
- Simplified calibration processes
Available Models
The BMX Series consists of static reaction torque sensors designed for torque testing, calibration, verification, and auditing applications. Each BMX model is designed for a specific torque capacity and connects to compatible Mountz LTT and PTT torque analyzers using ARCII Plug & Play technology for automatic sensor recognition.
How BMX Models Are Specified
Each BMX model is identified by:
- Maximum torque capacity
- Measurement units
- Female square drive size
All BMX sensors:
- Measure torque in both clockwise and counterclockwise directions
- Feature ARCII auto-recognition technology
- Include an ISO 17025 Certificate of Calibration
- Require a compatible Mountz LTT or PTT torque analyzer
- Should be used with a run-down adapter when testing power tools
Model Selection Guide
Need to test precision torque screwdrivers?
Choose:
- BMX20z
- BMX40z
- BMX80z
- BMX10i
These models are designed for very low torque screwdriver testing and calibration.
Need to test standard hand torque screwdrivers?
Choose:
- BMX25i
- BMX50i
- BMX100i
- BMX250i
These models are commonly used for production torque screwdriver calibration and verification.
Need to test higher-capacity hand tools?
Choose:
- BMX500i
- BMX750i
- BMX50F
- BMX100F
These models support higher torque screwdrivers, torque wrenches, and assembly tools.
Need to calibrate industrial torque wrenches?
Choose:
- BMX250F
- BMX500F
- BMX1000F
- BMX2500F
- BMX5000F
These models are intended for medium- and high-capacity torque wrench calibration and verification.
Need compatibility with Mountz analyzers?
Choose any BMX model.
All BMX sensors are designed for use with compatible LTT-Series and PTT-Series torque analyzers and feature ARCII Plug & Play sensor recognition.
BMX Models
| Model | Item Number | Torque Range | Metric Range | Drive Size |
|---|---|---|---|---|
| BMX20z | 077000 | 2–20 ozf.in | 1.5–14 cN·m | 1/4" F/Sq |
| BMX40z | 077001 | 4–40 ozf.in | 2.9–28.2 cN·m | 1/4" F/Sq |
| BMX80z | 077002 | 8–80 ozf.in | 5.7–56.5 cN·m | 1/4" F/Sq |
| BMX10i | 077003 | 1–10 lbf.in | 11.3–113 cN·m | 1/4" F/Sq |
| BMX25i | 077004 | 2.5–25 lbf.in | 28.25–282.5 cN·m | 1/4" F/Sq |
| BMX50i | 077005 | 5–50 lbf.in | 56.5–565 cN·m | 1/4" F/Sq |
| BMX100i | 077006 | 10–100 lbf.in | 113–1130 cN·m | 1/4" F/Sq |
| BMX250i | 077007 | 25–250 lbf.in | 282.5–2825 cN·m | 1/4" F/Sq |
| BMX500i | 077008 | 50–500 lbf.in | 565–5650 cN·m | 3/8" F/Sq |
| BMX750i | 077009 | 75–750 lbf.in | 847–8473 cN·m | 3/8" F/Sq |
| BMX50F | 077010 | 5–50 lbf.ft | 6.8–67.8 N·m | 3/8" F/Sq |
| BMX100F | 077011 | 10–100 lbf.ft | 13.56–135.6 N·m | 1/2" F/Sq |
| BMX250F | 077012 | 25–250 lbf.ft | 33.9–339 N·m | 1/2" F/Sq |
| BMX500F | 077013 | 50–500 lbf.ft | 67.8–678 N·m | 3/4" F/Sq |
| BMX1000F | 077014 | 100–1000 lbf.ft | 135.6–1355 N·m | 1" F/Sq |
| BMX2500F | 077015 | 250–2500 lbf.ft | 339–3389 N·m | 1-1/2" F/Sq |
| BMX5000F | 077016 | 500–5000 lbf.ft | 678–6779 N·m | 1-1/2" F/Sq |
Which BMX Model Should I Select?
Start with these questions:
- What torque range needs to be measured?
- Will the sensor be used with an LTT-Series or PTT-Series analyzer?
- Are you testing hand tools, power tools, or torque wrenches?
- What drive size is required?
- Will a run-down adapter be used for power tool testing?
- Is the application for routine verification, calibration, or production auditing?
The answers to these questions will help determine the appropriate BMX sensor for your application.
Setup & Adjustment
To use a BMX Torque Sensor:
- Securely mount the BMX sensor.
- Connect the sensor to a compatible Mountz LTT or PTT torque analyzer.
- Allow ARCII technology to automatically recognize the sensor.
- Select the appropriate BMX model for the expected torque range.
- Connect the torque tool to the sensor.
- When testing power tools, install an appropriate Mountz run-down adapter.
- Perform testing, calibration, or verification and review results through the analyzer.
Using the correct sensor capacity and a run-down adapter for power tool testing helps improve measurement accuracy while protecting the sensor during high-speed tool operation.
Use Cases (Real-World Examples)
1. Torque Wrench Calibration
Problem: Torque wrenches require periodic calibration verification.
Solution: BMX sensors provide accurate torque measurement for testing and calibration.
2. Production Tool Audits
Problem: Assembly tools must be verified between calibration intervals.
Solution: BMX sensors work with torque analyzers to validate tool performance.
3. Power Tool Testing
Problem: Electric and pneumatic tools require torque verification.
Solution: BMX sensors and run-down adapters simulate fastening conditions for testing.
4. Calibration Laboratories
Problem: Multiple torque ranges require testing.
Solution: Different BMX sensor capacities allow calibration labs to cover a wide range of applications.
Troubleshooting
Issue 1: No torque reading displayed
Cause: Sensor is not connected to a compatible torque analyzer.
Solution: Verify analyzer connection and sensor recognition.
Issue 2: Inaccurate readings
Cause: Sensor capacity does not match the tool being tested.
Solution: Select a BMX model appropriate for the torque range.
Issue 3: Sensor movement during testing
Cause: Sensor is not securely mounted.
Solution: Secure the sensor using the appropriate mounting hardware.
Issue 4: Sensor damage during power tool testing
Cause: Run-down adapter not used.
Solution: Use a run-down adapter when testing power tools.
Calibration & Standards
- Supplied with ISO 17025 Certification of Calibration
- Accuracy: ±0.25% of reading
- Designed for calibration, verification, and auditing applications
- Supports quality control and calibration management programs
Integration / Advanced Notes
- Compatible with LTT-Series Torque Analyzers
- Compatible with PTT-Series Torque Analyzers
- ARCII auto-recognition technology
- Multiplexer compatibility for up to four sensors
- Requires analyzer connection for operation
- Bench-mounted configuration recommended
Media & Supporting Content
- BMX Torque Sensor Product Page
- BMX Torque Sensor Datasheet
- BMX Torque Sensor Operation Manual
- BMX Torque Sensor FAQ
Related Articles / Content
- Mountz Torque Measurement Digital Catalog
- Mountz Torque Analyzers & Sensors Bang Sheet
- Enhancing Quality Control and Minimizing Rejections through Torque Measurement Across Three Assembly Facets
- Maintaining Precision in Torque Tools: A Comprehensive Guide
- Webinar: Tips for Selecting a Torque Sensor
- Webinar: How to Calibrate a Torque Wrench or Screwdriver
Need Help?
- Contact Applications Engineering for setup guidance
- Speak with Sales for product selection
- Call us:
- North America:(408) 850-9978
- International: +44 1428 741756
M-F 6am - 5pm PST
